Production process

Production stages, from piece design through to delivery to the customer

Design & 3D Printing

All our products are created on the basis of finished-part drawings sent by our customers. Our technical department, through the use of sophisticated CAD-CAM software, is able to process a rough product drawing which forms the basis for die making.

We also have a 3D PRINTER available for producing pre-production with plastic samples.

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The manufacture

The technicians of our mechanical engineering department completely manufacture the production dies using:

  • 4 machining centres
  • 3 numerical control lathes
  • 2 parallel lathes

Materials

To make the parts, we use different types of steels such as:

  • Bond steel
  • Carbon steel
  • Stainless steel

We have recently introduced chemical composition control and anti-mixing sorting into our production process using the ‘spectroport’ instrument.

Hot forging

The forming process involves the diversified use of production lines according to the size and complexity of the pieces. Our 5 forming lines are as follows:

  • Nr. 2   1000 TONNE LINE
  • Nr. 2   1600 TONNE LINE
  • Nr. 1   2000 TONNE LINE
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Quality Control

The pieces made during the production phase as a whole are continuously monitored by the production manager and a more accurate analysis is performed during the “quality control” phase.

Thanks to the use of a special tool known as the “Portable 3D measuring arm”, we are able to analyse part dimensions and draw up a report to be sent to the Customer.

Heat treathment & Machining

With our in-house sandblasting plant, we can also perform surface treatment on parts ready for subsequent processing.

Working with our qualified suppliers, we can also offer you the following services:
– HEAT TREATMENT
– MACHINING

Shipment

At the end of the production process our products
are ready for delivery to the customer